Stripped hex head screws

The 2 mm hex head screws that hold panel modules and blanks on Studer A810s are easily stripped by slightly worn hex drivers. Studer used 2.5 mm hex head screws in the later A807, perhaps aware of this issue. Using PB drivers from the start will reduce the possiblity of this happening.

There are essentially two choices when this happens:

  • Slot the screw with a Dremel rotary tool and a small cutoff blade and use a slotted screwdriver to remove the screw.
  • Use some sort of Ez-Out screw extractor.

When I was confronted with this situation recently and I didn’t have an EZ-out of the correct size to bite into  the screw  without drilling,  I grabbed a T10 Torx driver and gently tapped it into the screw head. I pushed in hard while starting to turn and the screw came out.